Spin Cleaner Installation and Operations: A to Z Success Stories
We present a success story of a customer who maximized production efficiency and achieved quality innovation through the introduction of Huvics’ PKG Grinder. This case highlights the remarkable achievements gained by a leading semiconductor packaging technology company through the introduction of Spin Cleaner, as well as the challenges they overcame in the process.
“We have continuously sought innovation to capture the twin goals of increased production and quality improvement. The introduction of the Spin Cleaner is one of the fruits of those efforts.”
Through the vivid voices of our customers, check out the real value and applicability of Spin Cleaner.
Customer Situation and Background
The semiconductor packaging industry is constantly evolving, with increasing demands for smaller, faster, and more efficient chips every day. To meet these demands, advanced semiconductor packaging company A decided that the existing grinding method was no longer enough to achieve production goals. They were seeking a new solution that could provide higher precision, faster processing speeds, and more stable quality. Company A manufactures various packages such as FCBGA, WLCSP, QFN/DFN, and Solar Cells, each with very strict requirements for thickness and uniformity. Their existing equipment struggled to meet these diverse demands, leading to production bottlenecks. Additionally, some processes that relied on manual operations had a high potential for human error, making quality control challenging. To address these issues, Company A actively sought an automated high-precision grinding solution. After reviewing various solutions, they determined that Huvics’ PKG Grinder, the Spin Cleaner, was the best fit for their needs. The Spin Cleaner attracted Company A’s attention due to its ability to perform micron-level precision machining using a high-precision stage and a diamond wheel, as well as its adaptable production line configuration available in both Full Auto and Manual Types.
Company A also noted that the Spin Cleaner could ensure stable quality even in high-speed processes, thus playing a crucial role in solving their production increase issues. Not merely content with installing the equipment, Company A sought to build an optimized solution for their production environment by working closely with Huvics. Together with Huvics’ engineers, they analyzed the production line and meticulously reviewed the installation position and operation method of the Spin Cleaner. Through this preparatory process, Company A aimed to maximize the possibility of successful Spin Cleaner implementation while minimizing anticipated issues. Ultimately, Company A aimed to maximize production efficiency, innovate quality, and enhance competitiveness through the introduction of the Spin Cleaner. They believed that the Spin Cleaner would provide value beyond being a mere piece of equipment, and they sought to make that expectation a reality through cooperation with Huvics. With this background, Company A decided to introduce the Spin Cleaner and embarked on comprehensive installation and operational preparations. Their goal was clear: to secure higher production, better quality, and stronger competitiveness through the Spin Cleaner.
Problem Recognition and Challenges
Before the introduction of the Spin Cleaner, Company A faced several issues. The most significant problem was that the performance of their existing grinding equipment struggled to handle the increasing production volumes. Especially while producing various packages, such as FCBGA, WLCSP, QFN/DFN, they found it difficult to meet the precision and uniformity required for each package. This resulted in production bottlenecks leading to delivery delays and decreased customer satisfaction. The existing equipment couldn’t support micron-level precision machining, so they relied heavily on manual processes, which increased potential human errors, exacerbating quality control difficulties. Additionally, a lack of skilled operators posed a significant barrier to increasing production output. Training new operators and raising their skill levels required considerable time and cost, factors that weakened corporate competitiveness.
Moreover, the existing equipment had high maintenance costs and frequently broke down, resulting in prolonged production downtimes. This not only decreased production efficiency but also led to additional expenses. Company A critically needed a new grinding solution that provided high precision, high efficiency, and reliability. Additionally, during the introduction of the Spin Cleaner, Company A faced multiple challenges. Ensuring compatibility with the existing production line was a key issue. Smooth integration of the Spin Cleaner into the existing line required meticulous planning and preparation. Additionally, operator training on the new equipment was an essential task. It was necessary to train the operators adequately to manage the Spin Cleaner efficiently and swiftly address potential issues. Company A overcame these challenges by working closely with Huvics, striving to build the optimal solution. They treated the introduction of the Spin Cleaner not as a mere equipment replacement but as an opportunity to innovate the entire production system, proactively addressing challenges. This proactive approach enabled Company A to minimize anticipated problems during the Spin Cleaner introduction process and achieve successful results.
The Company’s Approach and Provided Solutions
When Company A decided to introduce Huvics’ PKG Grinder, the Spin Cleaner, it aimed not just to purchase equipment but to innovate its entire production system. Huvics made efforts to understand Company A’s requirements accurately and provide a tailored solution that met those needs. The Spin Cleaner was capable of performing micron-level precision machining using a high-precision stage and a diamond wheel, meeting the high precision demands of Company A. The fact that it was configurable into both Full Auto and Manual Types, allowing flexible application to Company A’s production line, was a significant advantage. Especially, the Spin Cleaner’s capability to ensure stable quality in high-speed processes attracted Company A’s interest, as it was expected to play a crucial role in solving their production increase challenges.
Before installing the Spin Cleaner, Huvics thoroughly analyzed Company A’s production line and suggested the optimal installation location and operating method. Additionally, Huvics provided sufficient training to Company A’s operators to fully utilize the performance of the Spin Cleaner. Huvics’ engineers explained the operating principles, maintenance methods, and potential problem-solving techniques of the Spin Cleaner in detail to Company A’s operators. Through this training, Company A’s operators became adept at handling the Spin Cleaner and could respond swiftly to any production-related issues. Even after the installation of the Spin Cleaner, Huvics continued to provide technical support to Company A. With Huvics’ technical support, Company A could operate the Spin Cleaner stably and maximize production efficiency. In particular, Huvics actively collected feedback from Company A and worked on continuous improvements in the performance of the Spin Cleaner. Thanks to these efforts from Huvics, Company A could achieve all three goals of increased production, quality improvement, and cost savings through the Spin Cleaner.
Post-Implementation Results and Customer Response
After the introduction of the Spin Cleaner, Company A experienced remarkable changes. Production output increased by more than 30% compared to the previous levels, and defect rates significantly decreased. Particularly, as micron-level precise machining became possible, high-quality product production could be achieved. This led to improved customer satisfaction, greatly contributing to enhancing Company A’s competitiveness. The working environment at Company A also improved significantly. As processes that previously relied on manual labor became automated, the workload on workers decreased and the risk of safety accidents was reduced. Furthermore, the Spin Cleaner had low maintenance costs and infrequent breakdowns, minimizing production downtime. This significantly contributed to enhancing Company A’s production efficiency.
The management at Company A was highly satisfied with the results of the Spin Cleaner introduction. They believed that the Spin Cleaner would provide value beyond being a mere piece of equipment, and through collaboration with Huvics, they succeeded in turning that expectation into reality.
“The introduction of the Spin Cleaner has completely transformed our company’s production system. We have achieved levels of output and quality that were previously unimaginable.”
stated the Production Director at Company A. Additionally, the operators at Company A highly praised the ease of use and stability of the Spin Cleaner.“The Spin Cleaner is easy to use and stable. The tasks that used to be handled manually can now be processed automatically, making work much more comfortable.”
said a worker at Company A. Based on the successful introduction of the Spin Cleaner, Company A plans to expand its application to other production lines. They will continuously improve their production systems and enhance their competitiveness through ongoing cooperation with Huvics.
Future Implications and Lessons
The successful case of Company A’s introduction of the Spin Cleaner offers several insights and lessons. First, companies must relentlessly pursue innovation for productivity improvement and quality enhancement. Company A recognized the limitations of existing grinding methods and maximized production efficiency and innovated quality by introducing the new Spin Cleaner solution. Second, companies should collaborate closely with solution providers to build tailored solutions. Company A achieved successful results by closely cooperating with Huvics and establishing a Spin Cleaner solution optimized to their production environment. Third, companies should invest adequately in training operators when introducing new equipment. Company A provided sufficient training to operators with the support of Huvics, allowing them to proficiently manage the Spin Cleaner and swiftly address potential production issues.
Fourth, companies should receive continuous technical support even after introducing new equipment. Company A could stably operate the Spin Cleaner and maximize production efficiency thanks to Huvics’ ongoing technical support. Fifth, companies should expand the application of successful solutions to other production lines. Based on the success case of the Spin Cleaner introduction, Company A plans to apply the Spin Cleaner to other production lines. This case of the successful introduction of the Spin Cleaner at Company A presents five key lessons: innovation for productivity improvement and quality enhancement, collaboration with solution providers, investment in operator training, continuous technical support, and the expansion of successful cases. Based on these lessons, other companies can successfully introduce innovative solutions like the Spin Cleaner, maximize production efficiency, and enhance competitiveness. Additionally, this case illustrates how crucial it is for Huvics to provide customized solutions that meet customer demands and help customer success through ongoing technical support.
Huvics will continue to contribute to the development of the semiconductor packaging industry by closely cooperating with customers and aiding their success. Especially, Huvics will continuously improve the performance of the Spin Cleaner and add new features to provide greater value to customers. Moreover, Huvics will also develop various semiconductor packaging solutions to meet diverse customer demands. Huvics prioritizes customer success and strives to be a company that grows together with its customers.
Spin Cleaner is gaining attention as a practical grinding solution that considers both productivity and quality in the semiconductor packaging field. Huvics contributes to enhancing the reliability of precision machining through a flexible system tailored to the customer’s production environment.
Huvics is an advanced technology company developing and manufacturing automation equipment and production systems across the semiconductor, LED, Mobile, and Cosmetic industries.
We support customers in improving productivity and securing quality competitiveness through top talent and continuous technological innovation.
Huvics Co., Ltd Contact Information
Phone: 031-374-8285
Email: sky@huvics.com
