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  • Productivity Improved by 30%! Huvics PKG Grinder Innovation Case

    Productivity Improved by 30%! Huvics PKG Grinder Innovation Case

    Technology for Achieving Speed and Precision Simultaneously with Grinder System: Success Case of Huvics PKG Grinder

    Recently, the semiconductor packaging industry has been facing unprecedented technical challenges as the demand for smaller, faster, and more efficient products surges. Especially, the process of uniformly grinding the thickness of package substrates is a crucial factor directly linked to overall performance, making it essential to meet both speed and precision requirements. To satisfy these stringent demands, many companies are seeking innovative solutions, and among them, Huvics’ PKG Grinder is attracting industry attention with its remarkable technology. The case we’re introducing today is the success story of a company that has adopted Huvics’ PKG Grinder to maximize production efficiency and dramatically improve quality. This company partnered with Huvics to overcome the limitations of existing grinding methods and strengthen its competitiveness. Through Huvics’ PKG Grinder, this company has transformed the paradigm of the grinding process, achieving a new level of productivity and quality.

    This company is a semiconductor manufacturer producing various packages such as FCBGA, WLCSP, QFN/DFN, and Solar Cell. Previously, it used grinding equipment from other companies, but it faced numerous challenges in meeting the increasing demands of its customers. The biggest issue was the trade-off between grinding speed and precision. Faster grinding resulted in larger thickness deviations and higher defect rates, while slowing down for greater precision reduced productivity, leading to a dilemma. Furthermore, changing equipment settings and maintenance to accommodate various package types required a significant amount of time and effort, reducing overall operational efficiency. Particularly for thin packages, even minor vibrations or pressure changes could easily cause damage, necessitating meticulous attention. To address these issues, the company evaluated various grinding solutions and ultimately focused on the technological excellence and potential of Huvics’ PKG Grinder. The company aimed to innovate its entire production system by resolving fundamental issues, beyond merely replacing equipment. In collaboration with Huvics, they analyzed potential problems at every stage of the grinding process and endeavored to establish optimal solutions. Huvics’ professional technical support and customized consulting played a crucial role in this process. By introducing Huvics’ PKG Grinder, the company expected to not only enhance production efficiency but also improve product quality and reduce maintenance costs in multiple aspects.

    Huvics provided core technologies and customized solutions of PKG Grinder to resolve this company’s difficulties. PKG Grinder is a highly precise grinding equipment developed based on ultra-precision grinding technology, designed to process various packages such as FCBGA, WLCSP, QFN/DFN, and Solar Cell to the desired thickness uniformly and precisely. Particularly, Huvics adjusted several functions of the PKG Grinder to meet the specific requirements of this company. Huvics’ PKG Grinder precisely controls the grinding process through a real-time thickness measurement system, shortens working hours with an automated loading/unloading system, and minimizes the possibility of damage to thin packages through vibration prevention technology. Additionally, Huvics provided detailed training on the operation principles, maintenance methods, and problem-solving procedures of PKG Grinder to enhance the equipment operating capabilities of this company’s engineers. Through these efforts, the company could effectively utilize PKG Grinder, maximizing the efficiency and quality of the grinding process. Huvics continues to support this company by providing ongoing technical support and updates to maintain the PKG Grinder in optimal condition and flexibly respond to changing market demands. Huvics prioritizes helping customer success through close collaboration.

    After introducing PKG Grinder, the company experienced remarkable changes. The most noticeable change was the improvement in productivity. While the number of packages they could process per day was limited with existing equipment, after introducing PKG Grinder, production volume increased by over 30%. This was due to the automated loading/unloading system and fast grinding speed. Furthermore, defect rates were significantly reduced. PKG Grinder’s precise thickness control function minimized thickness deviation, contributing to maintaining uniform surface roughness. Especially for thin packages, problems of damage that frequently occurred with existing equipment could be resolved thanks to the vibration prevention technology of PKG Grinder. Maintenance costs were also reduced. The PKG Grinder is made of highly durable parts and can detect and prevent potential problems beforehand with its automatic diagnostic function. The production manager of this company stated, “Huvics’ PKG Grinder is not just a change of equipment but an innovative solution that changed the paradigm of the grinding process. Thanks to this, we’ve been able to improve both productivity and quality simultaneously and customer satisfaction also increased.” The company achieved billions in annual cost savings through the introduction of the PKG Grinder, contributing significantly to strengthening its competitiveness.

    This company’s success story is a good example demonstrating the potential of Huvics’ PKG Grinder. Not only does the PKG Grinder enhance speed and precision, but it also contributes to reducing production costs, improving quality, and increasing customer satisfaction. The important lessons from this case include the following: First, technological innovation is essential to strengthen a company’s competitiveness. Second, it is crucial to accurately grasp customer requirements and provide customized solutions. Third, ongoing technical support and updates are key to building long-lasting partnerships by helping customers succeed. Huvics will continue to provide the best solutions to customers through relentless technological development and innovation and become a solid partner for their success.

    This case has significant implications for the semiconductor packaging industry in particular. As the pace of semiconductor technology advances rapidly, packaging technology must also evolve to be more sophisticated and efficient. Huvics’ PKG Grinder can play a critical role in meeting these requirements, and many companies are expected to improve production efficiency and quality through PKG Grinder in the future. Huvics will continue to do its utmost to support customer success and contribute to the development of the semiconductor packaging industry.

    In addition to PKG Grinder, Huvics provides various semiconductor equipment solutions. Huvics is continuously expanding its product lineup to meet diverse customer needs and strives to offer optimal solutions to customers. Huvics also prioritizes helping customer success through close collaboration. Huvics will ceaselessly strive to gain customer trust and grow alongside them.

    This case demonstrated the positive impact of Huvics’ PKG Grinder on the semiconductor packaging industry. As an innovative solution fulfilling both speed and precision requirements, the PKG Grinder contributes to enhancing production efficiency, improving quality, and increasing customer satisfaction. Huvics will continue to provide the best solutions to customers through relentless technological development and innovation, becoming a solid partner for their success. This company overcame the limitations of existing grinding processes and achieved new levels of productivity and quality through Huvics’ PKG Grinder, showcasing an excellent example of how innovative technological solutions can enhance a company’s competitiveness.

    Ultimately, Huvics’ PKG Grinder is a solution focused on resolving core issues customers face and assisting them in achieving outstanding results. Huvics will continue to innovate and develop to ensure customer success.

    If a grinding solution is needed in the semiconductor packaging field that satisfies both precision and productivity, the PKG Grinder can be a valuable choice. Huvics provides reliable equipment with technology tailored to customer demands, contributing to the creation of a stable production environment.

    Huvics is a high-tech company developing and manufacturing automated equipment and
    production systems across the semiconductor, LED, Mobile, and Cosmetic industries.
    Our top talent and continuous technological innovation support enhancing customer productivity and
    securing quality competitiveness.

    Contact Huvics Co., Ltd.

    Phone: 031-374-8285
    Email: huvics01@gmail.com

    Huvics Contact

  • Introducing a Cleaner Machine to Enhance UV Curing Efficiency

    Introducing a Cleaner Machine to Enhance UV Curing Efficiency

    UV Curing Process: Success Story in Reducing Defect Rates and Achieving Quality Stability with Cleaner Machine

    In advanced industrial manufacturing processes, UV Curing is widely used but also often misunderstood regarding its efficiency and stability. Particularly, the impact of microscopic contamination on the final product quality is easily overlooked. Today, we present a success story of introducing a Cleaner Machine that significantly reduced defect rates in the UV Curing process and stabilized product quality. Join us as we explore this innovative case that solved hidden issues in the UV Curing process and maximized production efficiency.

    Customer Situation and Background

    Recently, a high-tech component manufacturing company, referred to as Company A, was struggling due to increasing defect rates in their UV Curing process. Particularly, microscopic contaminants on the surfaces of precision parts like camera modules and sensors often caused performance degradation and defects during the UV curing phase. Existing cleaning methods had limitations in completely removing these contaminants, and as production volume increased, the defect rate worsened. While evaluating several solutions, Company A focused on the Cleaner Machine, known for its excellent cleaning technology.

    Problem Awareness and Challenges

    Company A set the resolution of microscopic contamination issues prior to the UV Curing process as its top priority. The analysis of existing cleaning methods revealed several challenges: Firstly, microscopic particles are difficult to identify visually and challenging to remove completely using existing cleaning equipment. Secondly, due to the nature of the UV Curing process, there is a high likelihood of new contamination during the drying phase after cleaning. Lastly, there was a need for a cleaning solution that could be fully integrated into the automated production line. To overcome these challenges, Company A was searching for a solution that didn’t just wipe surfaces but removed all existing contaminants, prevented new contamination during drying, and provided perfect compatibility with their automation system.

    After reviewing various cleaning solutions, Company A judged the multi-stage cleaning technology and Oven Dry function of the Cleaner Machine as the optimal solution to the UV Curing process issues. The Cleaner Machine uses multi-stage cleaning technologies like Micro Bubble, Water Jet, and Air Knife to completely remove microscopic contaminants from product surfaces. The Oven Dry function ensures a thorough drying process post-cleaning, preventing re-contamination. Additionally, features like Full Auto/Manual selection facilitate process automation and maintenance. Notably, the core technology of Micro Bubble cleaning penetrates surface gaps using tiny bubbles to effectively remove contaminants, while Water Jet cleaning uses high pressure to wash away adhered contaminants from surfaces. The Air Knife blasts high-pressure air to remove remaining moisture and speeds up the drying process.

    Company’s Approach and Provided Solution

    After deciding to implement the Cleaner Machine, Company A worked closely with Supplier B to build a customized solution optimized for their UV Curing process line. Supplier B meticulously analyzed Company A’s UV Curing process line and identified problems at each stage to optimize the cleaning and drying conditions of the Cleaner Machine. They also provided customized interface design to ensure perfect compatibility with Company A’s automation system. Through Supplier B’s technical support, Company A successfully implemented the Cleaner Machine and maximized the efficiency of their UV Curing process line. Supplier B continued to provide ongoing technical support and maintenance after the installation of the Cleaner Machine, contributing to the stability of Company A’s production.

    Results and Client Feedback

    Following the Cleaner Machine implementation, Company A achieved remarkable reductions in defect rates of their UV Curing process and stabilized product quality. Important issues, such as performance degradation in camera modules and sensors due to microscopic contaminants, were resolved, enhancing the final product’s reliability. Additionally, the Cleaner Machine’s automation features improved productivity and resulted in labor cost savings. The production manager at Company A provided positive feedback on the Cleaner Machine implementation as follows:

    “The Cleaner Machine installation led to a noticeable decrease in defect rates of the UV Curing process. Microscopic contaminants, previously difficult to detect visually, were completely removed, significantly improving product quality and increasing production volume. This increased customer satisfaction and significantly contributed to enhancing our company’s competitiveness.”

    Furthermore, Company A’s quality control manager added:

    “The multi-stage cleaning technology and Oven Dry feature of the Cleaner Machine were highly effective in securing quality stability in the UV Curing process. Especially, the feature preventing re-contamination during the drying phase is an innovative feature not found in traditional cleaning equipment.” They added.

    Company A’s successful case demonstrates the efficacy of Cleaner Machine in resolving microscopic contamination issues in the UV Curing process, offering more than simple surface cleaning. Through multi-stage cleaning technology and Oven Dry functions, the Cleaner Machine completely removes all contaminants from surfaces, prevents re-contamination during drying, and provides perfect system compatibility to maximize production efficiency.

    Future Implications and Lessons

    This case of Company A is a prime example highlighting the critical importance of managing microscopic contaminants in advanced manufacturing processes. In precision processes like UV Curing, tiny contaminants can significantly impact the final product quality. Hence, companies must introduce solutions capable of effectively removing and managing microscopic contaminants occurring before the UV Curing process starts. The Cleaner Machine presents itself as the optimal solution for addressing these issues and enhancing production efficiency.

    Particularly, Company A’s case emphasizes the importance of building customized solutions optimized for the production line and close collaboration with suppliers during Cleaner Machine implementation. Supplier B meticulously analyzed Company A’s UV Curing process line, identified issues at each stage, optimized the Cleaner Machine’s cleaning and drying conditions, and ensured perfect compatibility with the automation system. Building such customized solutions and providing ongoing technical support were crucial in Company A’s successful Cleaner Machine implementation and enhanced efficiency of the UV Curing process.

    In conclusion, microscopic contamination issues in the UV Curing process can be effectively resolved with the Cleaner Machine, significantly contributing to improved production efficiency and product quality stability. Company A’s success story will also assist other companies in resolving issues and enhancing competitiveness in UV Curing processes. Remember, collaborating closely with Cleaner Machine suppliers to build customized solutions optimized for the production line is a key to successful implementation.

    Microscopic contamination issues that may occur in the UV Curing process can directly affect product quality. The Cleaner System provides practical cleaning solutions tailored to the specific characteristics and requirements of industrial sites.

    Huvics is a high-tech company developing and manufacturing automated equipment and
    production systems across the semiconductor, LED, Mobile, and Cosmetic industries.
    Our top talent and continuous technological innovation support enhancing customer productivity and
    securing quality competitiveness.

    Contact Huvics Co., Ltd.

    Phone: 031-374-8285
    Email: huvics01@gmail.com

    Huvics Contact

  • Analysis of Success in Increasing Yield with Cleaner Machine in the Semiconductor Industry

    Analysis of Success in Increasing Yield with Cleaner Machine in the Semiconductor Industry

    Secret Strategies for Increasing Yield: Success Case of Cleaner Machine

    In the rapidly changing semiconductor industry, enhancing production efficiency is a critical factor determining a company’s survival and growth. As micro-processing technology becomes more advanced, controlling contamination particles becomes increasingly important, directly affecting yield. In this context, Cleaner Machine has been providing innovative solutions to solve the concerns of many companies. Here, we introduce a story of a client company that achieved remarkable results by implementing Cleaner Machine.

    Customer Situation and Background

    The customer introduced today is Company A, which has established a significant position in the semiconductor manufacturing field. Company A has been leading the industry through continuous technological innovation and quality improvement but recently faced difficulties due to contamination particle issues in the production process. The aging of existing equipment and the increasing complexity of the process led to a rise in defect rates, causing concerns that this could result in increased production costs and deteriorated corporate image. Company A explored various solutions to address this issue but struggled to decide due to limitations of existing equipment and high initial investment costs. Importantly, Company A emphasized maintaining compatibility with existing production lines and easy operation and maintenance even when introducing new equipment. Additionally, the company sought solutions to improve overall production process efficiency and strengthen the quality management system from a long-term perspective. Company A’s engineers conducted numerous tests and analyses to identify the fundamental cause of the problem but found it challenging to discover a clear solution. In this situation, Company A became aware of Cleaner Machine, noting its innovative technologies and success stories.

    Problem Awareness and Challenges

    The main challenge for Company A was not only to reduce defect rates but also to ensure stability across the entire production process and secure long-term competitive advantages. To achieve this, Company A needed to accomplish the following specific goals. First, they had to adopt a new solution that maximized fine particle removal efficiency while maintaining compatibility with existing equipment. Second, they needed to reduce human error and enhance productivity through process automation. Third, they required equipment that was easy to operate and maintain to reduce long-term operating costs. Fourth, they had to continuously improve the production process and strengthen the quality management system based on accumulated data. To achieve these goals, Company A scrutinized the capabilities of Cleaner Machine and carefully evaluated its applicability to their production line. Particularly, Company A’s engineers focused on Cleaner Machine’s Oven Dry feature and the Full Auto / Manual selection option. The Oven Dry feature ensures a perfect drying process to effectively remove contamination particles, while the Full Auto / Manual option was expected to facilitate process automation and maintenance management. Company A anticipated that implementing Cleaner Machine would yield various effects such as improving productivity, reducing operation costs, and enhancing their quality control system along with achieving defect rate reduction.

    Company’s Approach and Provided Solution

    Cleaner Machine provided a tailored solution to meet these requirements of Company A. Cleaner Machine realizes a perfect drying process through its Oven Dry function, fundamentally blocking contamination particle issues. Moreover, it supported the establishment of an optimized automation system for Company A’s production line through the Full Auto / Manual selection function. Cleaner Machine engineers meticulously analyzed Company A’s production line and proposed optimal installation locations and operational methods considering compatibility with existing equipment. Additionally, Cleaner Machine offered specialized training in equipment operation and maintenance to Company A’s engineers to maximize equipment utilization and provide quick response in the event of problems. Cleaner Machine’s solution contributed to improving efficiency across Company A’s entire production process, allowing achievement of both defect rate reduction and productivity enhancement simultaneously. Cleaner Machine led successful innovation for Company A by providing customized solutions through close cooperation.

    Results After Application and Customer Feedback

    After implementing Cleaner Machine, Company A achieved astonishing results. The most striking change was the reduction in defect rates. Enhanced fine particle removal efficiency led to a noticeable decrease in defect rates, resulting in cost savings and increased profit. Furthermore, productivity significantly improved through process automation, and the possibility of defects due to human error was markedly reduced. Engineers at Company A praised the user-friendliness of Cleaner Machine and highly appreciated the ease of equipment operation and maintenance.

    “After adopting Cleaner Machine, productivity improved by over 20%, and defect rates decreased by 15%. Results that were unimaginable before.”

    This is actual feedback from an engineer at Company A. Company A succeeded in maximizing production efficiency and enhancing quality competitiveness through the implementation of Cleaner Machine.

    Future Implications and Lessons

    Company A’s success story provides significant implications for semiconductor manufacturers in resolving challenges and developing strategies for continuous growth. First, advanced technologies must be actively introduced to maximize the efficiency of production processes. Second, production processes should be continuously improved and quality management systems strengthened through data-driven decision-making. Third, customized solutions should be provided through close cooperation with clients to enhance customer satisfaction. Company A secured a competitive edge and prepared a foundation for sustainable growth through these strategies. Cleaner Machine will continue to offer innovative solutions through collaboration with clients and strive to support their success.

    Conclusion

    Company A’s case is a good example of how significant results can be achieved when innovative technology and a customer-centric approach are combined. Cleaner Machine will continuously provide the best value to customers through relentless technological innovation and grow together with them.

    Increasing yield is a core task in semiconductor manufacturing processes, supported by effective particle removal solutions. Cleaner Machine, with its reliable technology, supports ensuring stable quality.

    Huvics is a high-tech company developing and manufacturing automated equipment and
    production systems across the semiconductor, LED, Mobile, and Cosmetic industries.
    Our top talent and continuous technological innovation support enhancing customer productivity and
    securing quality competitiveness.

    Contact Huvics Co., Ltd.

    Phone: 031-374-8285
    Email: huvics01@gmail.com

    Huvics Contact

  • Spin Cleaner Installation and Operation, Amazing Success Stories!

    Spin Cleaner Installation and Operation, Amazing Success Stories!

    Spin Cleaner Installation and Operations: A to Z Success Stories

    We present a success story of a customer who maximized production efficiency and achieved quality innovation through the introduction of Huvics’ PKG Grinder. This case highlights the remarkable achievements gained by a leading semiconductor packaging technology company through the introduction of Spin Cleaner, as well as the challenges they overcame in the process.

    “We have continuously sought innovation to capture the twin goals of increased production and quality improvement. The introduction of the Spin Cleaner is one of the fruits of those efforts.”


    Through the vivid voices of our customers, check out the real value and applicability of Spin Cleaner.

    Customer Situation and Background

    The semiconductor packaging industry is constantly evolving, with increasing demands for smaller, faster, and more efficient chips every day. To meet these demands, advanced semiconductor packaging company A decided that the existing grinding method was no longer enough to achieve production goals. They were seeking a new solution that could provide higher precision, faster processing speeds, and more stable quality. Company A manufactures various packages such as FCBGA, WLCSP, QFN/DFN, and Solar Cells, each with very strict requirements for thickness and uniformity. Their existing equipment struggled to meet these diverse demands, leading to production bottlenecks. Additionally, some processes that relied on manual operations had a high potential for human error, making quality control challenging. To address these issues, Company A actively sought an automated high-precision grinding solution. After reviewing various solutions, they determined that Huvics’ PKG Grinder, the Spin Cleaner, was the best fit for their needs. The Spin Cleaner attracted Company A’s attention due to its ability to perform micron-level precision machining using a high-precision stage and a diamond wheel, as well as its adaptable production line configuration available in both Full Auto and Manual Types.

    Company A also noted that the Spin Cleaner could ensure stable quality even in high-speed processes, thus playing a crucial role in solving their production increase issues. Not merely content with installing the equipment, Company A sought to build an optimized solution for their production environment by working closely with Huvics. Together with Huvics’ engineers, they analyzed the production line and meticulously reviewed the installation position and operation method of the Spin Cleaner. Through this preparatory process, Company A aimed to maximize the possibility of successful Spin Cleaner implementation while minimizing anticipated issues. Ultimately, Company A aimed to maximize production efficiency, innovate quality, and enhance competitiveness through the introduction of the Spin Cleaner. They believed that the Spin Cleaner would provide value beyond being a mere piece of equipment, and they sought to make that expectation a reality through cooperation with Huvics. With this background, Company A decided to introduce the Spin Cleaner and embarked on comprehensive installation and operational preparations. Their goal was clear: to secure higher production, better quality, and stronger competitiveness through the Spin Cleaner.

    Problem Recognition and Challenges

    Before the introduction of the Spin Cleaner, Company A faced several issues. The most significant problem was that the performance of their existing grinding equipment struggled to handle the increasing production volumes. Especially while producing various packages, such as FCBGA, WLCSP, QFN/DFN, they found it difficult to meet the precision and uniformity required for each package. This resulted in production bottlenecks leading to delivery delays and decreased customer satisfaction. The existing equipment couldn’t support micron-level precision machining, so they relied heavily on manual processes, which increased potential human errors, exacerbating quality control difficulties. Additionally, a lack of skilled operators posed a significant barrier to increasing production output. Training new operators and raising their skill levels required considerable time and cost, factors that weakened corporate competitiveness.

    Moreover, the existing equipment had high maintenance costs and frequently broke down, resulting in prolonged production downtimes. This not only decreased production efficiency but also led to additional expenses. Company A critically needed a new grinding solution that provided high precision, high efficiency, and reliability. Additionally, during the introduction of the Spin Cleaner, Company A faced multiple challenges. Ensuring compatibility with the existing production line was a key issue. Smooth integration of the Spin Cleaner into the existing line required meticulous planning and preparation. Additionally, operator training on the new equipment was an essential task. It was necessary to train the operators adequately to manage the Spin Cleaner efficiently and swiftly address potential issues. Company A overcame these challenges by working closely with Huvics, striving to build the optimal solution. They treated the introduction of the Spin Cleaner not as a mere equipment replacement but as an opportunity to innovate the entire production system, proactively addressing challenges. This proactive approach enabled Company A to minimize anticipated problems during the Spin Cleaner introduction process and achieve successful results.

    The Company’s Approach and Provided Solutions

    When Company A decided to introduce Huvics’ PKG Grinder, the Spin Cleaner, it aimed not just to purchase equipment but to innovate its entire production system. Huvics made efforts to understand Company A’s requirements accurately and provide a tailored solution that met those needs. The Spin Cleaner was capable of performing micron-level precision machining using a high-precision stage and a diamond wheel, meeting the high precision demands of Company A. The fact that it was configurable into both Full Auto and Manual Types, allowing flexible application to Company A’s production line, was a significant advantage. Especially, the Spin Cleaner’s capability to ensure stable quality in high-speed processes attracted Company A’s interest, as it was expected to play a crucial role in solving their production increase challenges.

    Before installing the Spin Cleaner, Huvics thoroughly analyzed Company A’s production line and suggested the optimal installation location and operating method. Additionally, Huvics provided sufficient training to Company A’s operators to fully utilize the performance of the Spin Cleaner. Huvics’ engineers explained the operating principles, maintenance methods, and potential problem-solving techniques of the Spin Cleaner in detail to Company A’s operators. Through this training, Company A’s operators became adept at handling the Spin Cleaner and could respond swiftly to any production-related issues. Even after the installation of the Spin Cleaner, Huvics continued to provide technical support to Company A. With Huvics’ technical support, Company A could operate the Spin Cleaner stably and maximize production efficiency. In particular, Huvics actively collected feedback from Company A and worked on continuous improvements in the performance of the Spin Cleaner. Thanks to these efforts from Huvics, Company A could achieve all three goals of increased production, quality improvement, and cost savings through the Spin Cleaner.

    Post-Implementation Results and Customer Response

    After the introduction of the Spin Cleaner, Company A experienced remarkable changes. Production output increased by more than 30% compared to the previous levels, and defect rates significantly decreased. Particularly, as micron-level precise machining became possible, high-quality product production could be achieved. This led to improved customer satisfaction, greatly contributing to enhancing Company A’s competitiveness. The working environment at Company A also improved significantly. As processes that previously relied on manual labor became automated, the workload on workers decreased and the risk of safety accidents was reduced. Furthermore, the Spin Cleaner had low maintenance costs and infrequent breakdowns, minimizing production downtime. This significantly contributed to enhancing Company A’s production efficiency.

    The management at Company A was highly satisfied with the results of the Spin Cleaner introduction. They believed that the Spin Cleaner would provide value beyond being a mere piece of equipment, and through collaboration with Huvics, they succeeded in turning that expectation into reality.

    “The introduction of the Spin Cleaner has completely transformed our company’s production system. We have achieved levels of output and quality that were previously unimaginable.”
    stated the Production Director at Company A. Additionally, the operators at Company A highly praised the ease of use and stability of the Spin Cleaner.

    “The Spin Cleaner is easy to use and stable. The tasks that used to be handled manually can now be processed automatically, making work much more comfortable.”

    said a worker at Company A. Based on the successful introduction of the Spin Cleaner, Company A plans to expand its application to other production lines. They will continuously improve their production systems and enhance their competitiveness through ongoing cooperation with Huvics.

    Future Implications and Lessons

    The successful case of Company A’s introduction of the Spin Cleaner offers several insights and lessons. First, companies must relentlessly pursue innovation for productivity improvement and quality enhancement. Company A recognized the limitations of existing grinding methods and maximized production efficiency and innovated quality by introducing the new Spin Cleaner solution. Second, companies should collaborate closely with solution providers to build tailored solutions. Company A achieved successful results by closely cooperating with Huvics and establishing a Spin Cleaner solution optimized to their production environment. Third, companies should invest adequately in training operators when introducing new equipment. Company A provided sufficient training to operators with the support of Huvics, allowing them to proficiently manage the Spin Cleaner and swiftly address potential production issues.

    Fourth, companies should receive continuous technical support even after introducing new equipment. Company A could stably operate the Spin Cleaner and maximize production efficiency thanks to Huvics’ ongoing technical support. Fifth, companies should expand the application of successful solutions to other production lines. Based on the success case of the Spin Cleaner introduction, Company A plans to apply the Spin Cleaner to other production lines. This case of the successful introduction of the Spin Cleaner at Company A presents five key lessons: innovation for productivity improvement and quality enhancement, collaboration with solution providers, investment in operator training, continuous technical support, and the expansion of successful cases. Based on these lessons, other companies can successfully introduce innovative solutions like the Spin Cleaner, maximize production efficiency, and enhance competitiveness. Additionally, this case illustrates how crucial it is for Huvics to provide customized solutions that meet customer demands and help customer success through ongoing technical support.

    Huvics will continue to contribute to the development of the semiconductor packaging industry by closely cooperating with customers and aiding their success. Especially, Huvics will continuously improve the performance of the Spin Cleaner and add new features to provide greater value to customers. Moreover, Huvics will also develop various semiconductor packaging solutions to meet diverse customer demands. Huvics prioritizes customer success and strives to be a company that grows together with its customers.

    Spin Cleaner is gaining attention as a practical grinding solution that considers both productivity and quality in the semiconductor packaging field. Huvics contributes to enhancing the reliability of precision machining through a flexible system tailored to the customer’s production environment.

    Huvics is an advanced technology company developing and manufacturing automation equipment and production systems across the semiconductor, LED, Mobile, and Cosmetic industries.
    We support customers in improving productivity and securing quality competitiveness through top talent and continuous technological innovation.

    Huvics Co., Ltd Contact Information

    Phone: 031-374-8285
    Email: sky@huvics.com

    Huvics Inquiry

  • Semiconductor Cleaner Maintenance Cost Reduction Secrets: Huvics Innovation Case

    Semiconductor Cleaner Maintenance Cost Reduction Secrets: Huvics Innovation Case

    Seminar on Reducing Maintenance Costs of Semiconductor Cleaner Systems

    In semiconductor manufacturing processes, cleaner systems play a crucial role in ensuring the final product quality by removing contaminants from the product surface. Reducing maintenance costs of cleaner systems directly impacts the profitability of semiconductor manufacturers, thereby necessitating the exploration of various strategies. This report discusses ways to reduce maintenance costs of cleaner systems, especially spin cleaners.

    1. Optimization of Preventive Maintenance and Repairs

    • Regular Inspections and Parts Replacement: Essential parts of cleaner systems such as nozzles, filters, and pumps may wear out or degrade over time. By conducting regular inspections to check the condition of these parts and replacing them before they reach the end of their life, sudden equipment failures can be prevented, and overall maintenance costs can be reduced.
    • Cleaning Solution Management: The cleaning solution used in cleaner systems plays an important role in removing contaminants. By periodically measuring and managing the concentration and contamination level of the cleaning solution, cleaning efficiency can be maintained, and unnecessary replacement of the cleaning solution can be minimized, thus reducing purchase costs. Introducing a cleaning solution recycling system to decrease consumption may also be considered.
    • Software Updates and Optimization: Updating the control software of cleaner systems to the latest version and optimizing it according to process conditions can enhance equipment efficiency and reduce energy consumption.

    2. Improving Energy Efficiency

    • Utilizing Power Saving Mode: During periods of low equipment usage frequency, energy consumption can be reduced by utilizing power-saving modes.
    • Replacing with High-Efficiency Components: By replacing existing high-energy-consuming components with high-efficiency ones, energy consumption can be reduced. For example, replacing the existing pump with a high-efficiency pump or using LED lighting can aid in energy savings.
    • Optimizing Temperature Management: Optimizing the internal temperature of cleaner systems can reduce unnecessary energy consumption. For instance, caution must be taken to not set excessively high temperatures beyond what is required for drying processes.

    3. Process Optimization

    • Reducing Cleaning Time: By shortening unnecessarily long cleaning times, energy consumption can be reduced, and equipment operational time can be increased. Optimizing various process variables such as type and concentration of the cleaning solution, cleaning pressure, and cleaning temperature is required to shorten cleaning time.
    • Reducing Cleaning Frequency: By maintaining the minimum necessary cleaning frequency, energy consumption and cleaning solution usage can be reduced. Reducing cleaning frequency requires consideration of methods to minimize contaminant ingress during the process and effectively remove contaminants before cleaning stages.
    • Introducing Automated Systems: Replacing manual operations with automated systems can reduce labor costs and improve process efficiency. For example, automating wafer loading and unloading operations or automating cleaning solution replacement tasks could be considered.

    4. Utilizing Maintenance Contracts and Services

    • Maintenance Contracts with Equipment Manufacturers: By signing maintenance contracts with equipment manufacturers, regular inspections and parts replacement services can be received. This allows for the prevention of equipment failures and management of maintenance costs in a predictable manner.
    • Utilizing Professional Services: Consulting with equipment manufacturers or professional service companies can help improve the operational efficiency of cleaner systems and explore ways to reduce maintenance costs.

    5. Other Considerations

    • Operator Training: Enhancing operator training on the operational principles and maintenance methods of cleaner systems can prevent equipment malfunction and extend equipment lifespan.
    • Data Analysis: Analyzing the operational data of cleaner systems can identify performance degradation factors and be used to develop preventive maintenance and repair plans.
    • Equipment Replacement Cycle: Aging cleaner systems may have low energy efficiency and high failure occurrence rates. Considering equipment lifespan, replacing them with new equipment at the appropriate time should be considered.

    Conclusion

    Reducing the maintenance costs of semiconductor equipment, particularly cleaner systems, is achievable through various methods. Establishing optimal maintenance cost reduction strategies to fit each manufacturer’s situation involves considering preventive maintenance and repair optimization, energy efficiency improvement, process optimization, utilizing maintenance contracts and services, operator training, data analysis, and equipment replacement cycles comprehensively. By doing so, semiconductor manufacturers can reduce production costs and enhance competitiveness.

    Efficient operation of cleaner systems is closely linked to the stability and quality of semiconductor production lines. Huvics has contributed to maintenance cost reduction and process reliability by providing specialized technical support and data-driven management tailored to customer needs. In the semiconductor industry, the advancement of facility operation is becoming increasingly important for sustainable competitiveness.

    Huvics is a high-tech company that develops and manufactures automation equipment and production systems across semiconductor, LED, Mobile, and Cosmetic industries.
    With top talents and continuous technological innovation, we support improving our customers’ productivity and securing quality competitiveness.

    Contact Huvics Co., Ltd.

    Phone: 031-374-8285
    Email: sky@huvics.com

    Contact Huvics

  • Semiconductor Productivity Innovation, Huvics Grinder Upgrade Effect

    Semiconductor Productivity Innovation, Huvics Grinder Upgrade Effect

    Semiconductor Manufacturing Innovation, Completed with Huvics Grinder System Upgrade

    Every semiconductor manufacturing company strives to achieve two major goals simultaneously: maximizing production efficiency and enhancing product quality. However, keeping up with ever-changing technological trends and rising customer demands while maintaining and managing existing equipment is no easy task. Specifically, missing the right upgrade moment for the grinder system, a key piece of equipment in the semiconductor package grinding process, can lead to various issues such as reduced productivity, quality defects, and increased maintenance costs. Is your company also struggling with outdated grinder systems?

    Recently, Company A faced similar challenges. They planned to increase the production volume of their flagship FCBGA packages, but the aging grinder system they used prevented further improvement in production speed. Frequent equipment failures caused frequent production line stoppages, which in turn increased maintenance costs. More seriously, competitors had already adopted the latest technologies to enhance both productivity and quality. Company A recognized the urgent need to upgrade their grinder system to maintain a competitive edge but struggled to identify the areas that needed improvement and which solutions to choose. Besides the technical aspects, they faced difficulties in decision-making due to considerations like the investment payback period and economic analysis. The performance of their existing equipment made it difficult to promptly respond to new package technology trends and to meet diverse customer demands. In this situation, Company A sought help from Huvics.

    To solve Company A’s difficulties, Huvics provided precise analysis and customized consulting. First, they conducted a thorough analysis of Company A’s existing grinder system’s performance, maintenance history, and production data to accurately identify issues. They also considered the semiconductor market trends, competitors’ technology levels, and Company A’s long-term growth goals in order to propose the optimal upgrade direction. Huvics focused not on merely replacing the equipment but on providing the best solution tailored to Company A’s production environment and goals. The Huvics grinder system utilizes high-precision stages and diamond wheels, allowing for precision machining at the micron level. In the Full Auto type, automated process control can increase productivity, and a real-time process monitoring system can prevent quality defects in advance. They also proposed the integration of Laminator and Cleaner systems to optimize the entire process including grinding, lamination, and cleaning. Furthermore, Huvics provided customized analysis materials considering upgrade costs, operating costs, and depreciation to shorten the investment payback period and ensure economic viability for Company A.

    After adopting Huvics’ solution, Company A experienced positive changes in various aspects. Improved production speed and reduced defect rates positively impacted overall production efficiency. The time lost due to equipment failures also decreased, enhancing overall stability and their ability to respond to new package technologies improved. The production team leader at Company A stated,

    “After adopting the Huvics grinder system, our production target achievement rate has significantly increased. The previous levels were unimaginable.”


    expressing satisfaction. Maintenance cost reductions improved operating efficiency for Company A. Huvics’ solution brought tangible effects across multiple metrics, including productivity enhancement, quality improvement, and cost management, thereby strengthening Company A’s manufacturing competitiveness.

    This case demonstrates that semiconductor equipment upgrades are not merely about replacing old equipment, but are strategic investments that can strengthen a company’s competitiveness and enable continuous growth. Huvics proposes solutions suitable for the customer’s production environment and focuses on analyzing various issues and presenting improvement directions. Through this collaborative effort with customers, they offer optimal process solutions.

    In particular, for Company A, Huvics’ customized consulting proved effective. Instead of merely listing equipment specifications, they analyzed Company A’s specific production environment and goals and offered suitable countermeasures. Huvics provided a stable operational environment by considering variables even after equipment installation through close collaboration with Company A. This approach helped minimize operational risks post-equipment adoption and reduce issues during the system transition process.

    Competition in the semiconductor market is expected to intensify. Increasing productivity, securing quality, and improving operational efficiency are essential conditions for company survival. Huvics reflects these industry trends, responding to customer needs and focusing on providing solutions centered on actual impact. Helping companies design balanced growth strategies is Huvics’ goal.

    Huvics considers trust with customers as its most important asset and promises to become a partner for mutual growth. Start semiconductor manufacturing innovation with Huvics.

    If you have any questions, please contact Huvics.

    Upgrading semiconductor equipment requires strategic judgment for not only equipment replacement but also productivity improvement and quality stabilization. Huvics supports effective response to changes in the semiconductor industry through specialized manufacturing equipment, including grinder systems, and consulting capabilities.

    Huvics is an advanced technology company developing and manufacturing automation equipment and production systems across the semiconductor, LED, Mobile, and Cosmetic industries.
    With top talents and continuous technological innovation, we support the enhancement of your productivity and the securing of quality competitiveness.

    Contact Huvics Co., Ltd.

    Phone: 031-374-8285
    Email: sky@huvics.com

    Contact Huvics

  • Huvics Grinder System Reduces Defect Rate by 30%

    Huvics Grinder System Reduces Defect Rate by 30%

    Semiconductor Manufacturing Innovation, Completed with Huvics Grinder System

    The memory of that day is still vivid. The production line was running incessantly, but everyone was anxious about the rising defect rate that couldn’t be stopped. Company A, a semiconductor manufacturer, knew that a tiny defect could undermine the reliability of the entire product. Therefore, they were desperately seeking a more precise and efficient solution. Recognizing the limitations of their existing equipment while seeking new challenges, Company A focused on the innovative possibilities offered by Huvics’ Grinder System. Beyond merely replacing equipment, this meant maximizing the efficiency and quality of the entire production process, making Huvics a real partner rather than just a supplier.

    Precision Limits, Rising Defect Rate: The Challenge for Company A

    Company A had been conducting semiconductor packaging processes using their existing grinder system. However, problems like subtle thickness variations and surface irregularities consistently occurred in processing a variety of packages such as FCBGA, WLCSP, QFN/DFN, and Solar Cells. These issues resulted in an increase in defect rate, as well as increased production costs, and posed a significant risk to the company’s image. Maintaining consistent quality in high-speed processing environments was the biggest challenge. The existing equipment could not guarantee micron-level precision, and quality variations due to workers’ differing levels of expertise also needed to be addressed. To solve these problems, Company A began actively considering the introduction of a new system with precision grinding technology. Reducing reliance on manpower and improving overall production efficiency through automation system implementation was also a key goal. Reflecting on the situation, a representative of Company A mentioned,

    “A sense of crisis was pervasive, as we could no longer meet our customers’ high-quality standards with existing equipment. Innovative change was desperately needed.”

    Huvics Solution: Advanced Precision Grinding Technology and Customized System

    Huvics precisely identified Company A’s issues and offered an optimal solution centered around the PKG Grinder. The PKG Grinder is an equipment that performs micron-level precision machining through a high-precision stage and diamond wheel. Huvics proposed a customized production line combining Full Auto and Manual Type based on the variety and volume of packages Company A handles. Huvics’ semiconductor process specialist emphasized,

    “The PKG Grinder is designed to not only ensure compatibility with various packages but also maintain stable quality in high-speed processes. We are confident that it is the optimal solution for Company A’s production environment.”

    In addition to the PKG Grinder, Huvics also supplied Laminator System and Cleaner System, contributing to enhancing Company A’s process efficiency. The Laminator System integrates processes like Lamination, Tape Mounting, and UV Curing to improve production efficiency, while the Cleaner System improves final quality by removing contaminant particles from product surfaces through multi-stage cleaning technology. Going beyond simply supplying equipment, Huvics analyzed Company A’s entire production process, offering customized solutions and establishing a cooperative relationship. This approach by Huvics instilled confidence in Company A and laid the foundation for a successful system establishment. Huvics continued to provide ongoing technical support and maintenance post-installation to support Company A’s stable production environment. Huvics engineers regularly inspect equipment conditions, identifying potential issues early to minimize production downtime.

    Productivity Enhancement and Defect Rate Reduction: Dramatic Changes for Company A

    Following the introduction of Huvics’ Grinder System, Company A achieved significant improvements. With the capability to achieve micron-level precision machining, thickness variations decreased, surface uniformity improved, and defect rates dropped. A production manager at Company A stated,

    “After implementing the Huvics system, our defect rate has decreased by over 30% compared to before. This is a very positive outcome that directly translates to reduced production costs.”

    Through the application of the Full Auto system, the level of automation on the production line improved, allowing workers to focus more on quality control and improvement tasks rather than repetitive operations.

    “Thanks to the Huvics Grinder System, not only has our production volume increased but the product quality has also significantly improved. Now we can confidently provide our products to customers.”

    As shared by a Company A representative, Huvics’ solution greatly contributed to enhancing Company A’s competitiveness.

    Huvics continues to support Company A’s ongoing growth with technology development and site-specific consulting. In particular, they are promoting process optimization based on Company A’s production data, proposing training programs on new package technologies, and expanding the scope of collaboration. These activities by Huvics perform roles beyond simple equipment supply, providing a foundation for reinforcing long-term cooperative relationships with customers. Huvics plans to continuously pursue technological innovation and develop optimized solutions with the aim of strengthening customer competitiveness.

    Leap Towards the Future: Ongoing Innovation Partner, Huvics

    This case of collaboration with Company A demonstrates that Huvics is establishing itself as a practical partner supporting customer production innovation, beyond being a simple equipment supplier. Huvics aims to continue promoting sustainable growth within the semiconductor manufacturing industry while providing better competitiveness to customers through the development of new manufacturing technologies and smart factory solutions. Additionally, they plan to minimize defect rates with AI-based quality inspection systems and implement efficient process management based on data analysis.

    Huvics is also focusing on the development of eco-friendly technologies, such as equipment design considering energy efficiency, technology to reduce process waste, and minimizing the use of harmful substances. This provides customers with both environmental and economic value, contributing to building a sustainable manufacturing ecosystem. Moving forward, Huvics will strive to precisely analyze customer needs and provide the most suitable tailored solutions for production sites. Through cutting-edge technology and close collaboration with customers, Huvics will establish itself as a partner that shares greater trust and growth.

    In conclusion, Huvics’ Grinder System contributed to achieving two key goals of improving production efficiency and quality for Company A. This is a representative success case combining Huvics’ technical prowess with a customer-centric philosophy. Huvics will continue to collaborate with customers based on trust to advance and innovate in the semiconductor manufacturing industry. Under the belief that customer success is Huvics’ growth, the company will continuously develop more precise and efficient solutions.

    Achieving a balance between productivity and quality in semiconductor manufacturing, where precision machining technology is required, is not an easy task. The Huvics Grinder System is recognized as a case that solves these challenges by achieving both process stability and high yield. As a fundamental technology to respond to more sophisticated demands of the semiconductor industry, its significance is even deeper.

    Huvics is a high-tech company developing and manufacturing automation equipment and production systems across the semiconductor, LED, Mobile, and Cosmetic industries.
    We support our clients’ productivity enhancement and quality competitiveness with top talent and continuous technological innovation.

    Contact of Huvics

    Phone: 031-374-8285
    Email: sky@huvics.com

    Huvics Contact

  • Semiconductor Manufacturing Innovation: Successful Implementation of Huvics Cleaner System

    Semiconductor Manufacturing Innovation: Successful Implementation of Huvics Cleaner System

    Driving Innovation in Semiconductor Manufacturing Process: The Success of Huvics Cleaner System

    The semiconductor industry is a field constantly demanding technological innovation and quality enhancement. As fine processing technology advances, thoroughly removing tiny contaminants on wafer surfaces has become a crucial factor linked to product performance. However, many companies face challenges in selecting the optimal cleaner system during initial equipment investments. In this situation, Huvics’ cleaner system significantly contributes to improving productivity and stabilizing quality for semiconductor manufacturers with its excellent performance and efficient process management capabilities. This case study introduces the story of a customer company achieving results by implementing Huvics’ cleaner system, particularly the Spin Cleaner (Full Auto/Manual).

    The client, Company A, produces high-performance semiconductor chips and was experiencing difficulties in operating the production line due to the low cleaning efficiency and frequent equipment issues of their existing cleaner system. The persistent increase in defect rates due to residual fine particles on wafer surfaces and the additional process time consumed by manual operations led to higher production costs. Moreover, the complex maintenance process of the existing system required continuous management by skilled engineers, increasing labor costs. Company A, in reviewing various cleaner systems to solve these issues, paid attention to the cleaning technology and automation features offered by Huvics’ Spin Cleaner. Particularly, the automated wafer loading/unloading system of the Full Auto type Spin Cleaner attracted interest for its ability to minimize labor input and enhance production efficiency. Moreover, the Manual type Spin Cleaner was adopted for its advantage of allowing experimental applications of various cleaning conditions during the research and development phase. Company A’s engineering team started collaborating with Huvics through technical meetings to build a cleaner system solution optimized for their production process.

    Huvics analyzed Company A’s requirements and proposed a Spin Cleaner solution. By implementing the Full Auto type Spin Cleaner on the mass production line, automation of all processes such as wafer loading, unloading, cleaning, and drying minimized operator intervention and improved production speed. Additionally, the Manual type Spin Cleaner was introduced for the research and development line to support experimental applications of various cleaning agents and conditions. The core technology of Huvics’ Spin Cleaner lies in using multi-step cleaning techniques (Micro Bubble, Water Jet, Air Knife, etc.) to remove contaminant particles from wafer surfaces. Designed to secure cleaning effects by controlling process variables such as wafer rotation speed, cleaning solution spray amount, and drying temperature, Huvics’ Spin Cleaner plays a crucial role. In particular, the Oven Dry function contributes to the reduction of moisture on wafer surfaces after cleaning, thereby preventing re-contamination and enhancing the stability of subsequent processes. Moreover, considering compatibility with Company A’s existing production line, Huvics reduced the installation space of the Spin Cleaner and enhanced maintenance convenience, with modular component structures and automatic diagnostic functions acting as efficiency-boosting factors.

    After implementing Huvics’ Spin Cleaner, Company A observed improvement in productivity and quality aspects. The automated process of the Full Auto type Spin Cleaner increased wafer handling capacity and provided a cost reduction effect by reducing operator intervention. Meanwhile, the Manual type Spin Cleaner has been utilized for developing new cleaning processes and improving existing ones in the research and development line. The effect of defect rate reduction was particularly noticeable. By removing fine particles on wafer surfaces, Huvics’ Spin Cleaner contributed to the reduction of defect rates, and the on-site reaction was positive. Company A’s production manager remarked:

    “After implementing Huvics Spin Cleaner, the production line stability improved, and the cost reduction effect due to the decrease in defect rates was also evident. In particular, Huvics’ technical support team promptly addressed issues, helping minimize production disruptions.”

    Additionally, an engineer from Company A stated:

    “The wafer surface defects noticeably decreased shortly after initial usage. Significant improvements over existing equipment were observed.”

    The case of implementing Huvics’ cleaner system highlights the importance of cleaner equipment in the semiconductor manufacturing process. Spin Cleaners have become essential equipment for improving product reliability by removing contaminants from wafer surfaces. Full Auto and Manual type products can be selectively applied according to the purpose and scale of the production line, providing flexible responses to corporate production strategies. Through this case study, it was confirmed that Huvics goes beyond mere equipment supply to contribute to enhancing customer business performance by providing solutions tailored to actual customer process needs. Moving forward, Huvics plans to continuously pursue strategies to improve the overall efficiency of semiconductor manufacturing processes through integrated solutions with other process equipment such as Grinder Systems and Laminator Systems.

    The case with Company A is significant as it demonstrates the success Huvics achieved based on its technological capabilities and customer-centric approach. The main implications obtained through this cooperation are as follows. First, precise analysis of customer processes and understanding of demands are essential for designing customized solutions. Huvics effectively provided equipment reflecting these aspects through technical meetings with Company A. Second, innovation in cleaning process technology is directly linked to improvements in manufacturing quality. Huvics contributed to the creation of a stable process environment through multi-step cleaning technology and the Oven Dry function. Third, maintaining customer satisfaction and building trust by providing continuous technical support even after implementation is important. Huvics diligently implemented these elements by strengthening on-site response and systematizing technical support.

    Huvics plans to enhance customer-tailored technology development and quality-focused equipment solutions based on this case. The key to Huvics’ technological strategy is to reflect customer needs more precisely and to secure agility in quickly responding to changes in the process environment. Helping customers secure a competitive edge in processes and stably carry out new product developments through Huvics equipment is the goal. Additionally, Huvics will continue to fulfill its role as a long-term technology partner by strengthening cooperative relationships with customers.

    Leveraging the cooperation with Company A, Huvics intends to propose professional cleaner system solutions to more semiconductor manufacturers. By providing technology services and competitive products that prioritize customer satisfaction, Huvics aims to grow together with customers. Huvics will always provide the best solutions on the customer’s site and will do its utmost for the customer’s success.

    For more information about the Huvics Cleaner System, please contact a Huvics representative, who will guide you in detail. Thank you.

    This case highlights the importance of equipment selection in securing process stability and quality in semiconductor processes centered around advanced cleaning technology. By providing cleaner systems optimized for customers’ processing environments, Huvics has driven tangible performance improvements in the precision-required semiconductor industry.

    Huvics is a high-tech company developing and manufacturing automation equipment and production systems across the semiconductor, LED, mobile, and cosmetic industries.
    With top-notch personnel and continuous technological innovation, we support customers in enhancing productivity and securing quality competitiveness.

    Huvics Co., Ltd. Contact Information

    Phone: 031-374-8285
    Email: sky@huvics.com

    Huvics Inquiry

  • How the Laminator System Increased Semiconductor Productivity by 40%! “Huvics Success Case”

    How the Laminator System Increased Semiconductor Productivity by 40%! “Huvics Success Case”

    Innovation in Semiconductor Manufacturing, Huvics Laminator System Success Case

    Data shows that 68% of semiconductor manufacturers face difficulties at the initial stages of introducing new equipment. This is due to factors such as the complexity of the equipment, integration issues with existing processes, and unexpected technical problems. Amid these challenges, Huvics presents innovative possibilities in semiconductor manufacturing processes through its groundbreaking laminator system, significantly enhancing clients’ production efficiency and quality.

    Recently, Company A faced two critical challenges in its semiconductor packaging process: increasing production output and stabilizing quality. The existing lamination process heavily relied on manual work, resulting in low productivity and quality variation depending on the workers’ skills. Ensuring consistency during the thin-film bonding and UV curing processes was particularly challenging. A representative from Company A commented,

    “It was difficult to meet the surging demand with the existing equipment, and the high defect rate was a major concern. A new solution was desperately needed.”

    Given this situation, Company A evaluated solutions from various providers and decided to implement Huvics’ laminator system, which received top evaluations for technical superiority and customizable support potential. This decision was primarily influenced by the expectation of Huvics’ one-stop lamination process, which integrates Expander, Lamination, Tape Mounter, and UV Curing functions into one system to reduce process time and increase efficiency. Additionally, the flexibility offered by Semi-Auto and Manual options to meet diverse product and production demands also appeared attractive. Enhancing adhesive strength and process stability through the Lamp/LED UV Curing system was another crucial consideration.

    Huvics accurately identified Company A’s issues and proposed an optimized laminator system through an analysis of their existing processes. The key was to automate all processes from the Expander to UV Curing, minimizing the workers’ intervention while maintaining consistent quality. The product is named the Huvics Laminator System, with core functions including integrated processes of Expander, Lamination, Tape Mounter, and UV Curing. The system consists of an Expander that extends the wafer or substrate, a Lamination that attaches thin films, a Tape Mounter (Semi Auto / Manual) that secures them using tapes, and a UV Curing (Lamp / LED) that cures adhesives with UV lamps or LEDs. Huvics customized the system to meet Company A’s specific requirements, supporting seamless integration with their existing production line. Huvics engineers stayed on site at Company A to support system installation and initial operation, providing continuous technical support and training to enable Company A’s staff to fully understand and utilize the system. Furthermore, Huvics contributed to improving Company A’s productivity by analyzing production data to identify process improvements and offering consulting for system optimization. Such proactive support played a decisive role as Company A successfully implemented the laminator system and exceeded expected results.

    After adopting Huvics’ laminator system, Company A achieved a 40% increase in productivity. While previously producing an average of 500 units per day due to manual work, the automated system now allows production of over 700 units daily. Furthermore, the quality defect rate decreased by 50%. The variability in quality due to workers’ skill levels reduced, allowing for consistent quality maintenance. A production manager at Company A shared,

    “Previously, the quality of the output varied by worker, which was a challenge, but after implementing the Huvics system, everyone can produce the same quality of products. The previous product had frequent lamination defects, but the defect rate has significantly decreased with this one.”

    He expressed satisfaction. Beyond these, Company A benefited from reduced Tact Time, labor cost savings, and an improved work environment. The workload for workers decreased with the introduction of the automated system, allowing for safer and more comfortable working conditions. Company A’s management appreciated both the increase in production efficiency and quality improvement achieved through the implementation of Huvics’ laminator system, expressing gratitude to Huvics.

    This success case of Company A demonstrates the significance of automated system adoption in semiconductor manufacturing processes. Huvics’ laminator system is distinguished by not just selling equipment, but precisely identifying customers’ problems and providing tailored solutions to support customer success. Huvics intends to contribute to the advancement of the semiconductor industry through relentless technological developments and customer-oriented service offerings. Moreover, Huvics plans to further strengthen cooperative relations with Company A to provide ongoing support for enhancing their productivity and quality. Huvics will strive to demonstrate the excellence of its laminator system to other semiconductor manufacturers, enabling more clients to achieve success through Huvics solutions.

    Huvics’ laminator system helps reduce Tact Time and increase productivity through the integrated processes of Expander, Lamination, Tape Mounter, and UV Curing. Additionally, it offers Semi Auto and Manual options to flexibly respond to diverse product and production demands. The Lamp/LED UV Curing system effectively enhances adhesive strength and improves process stability. These features enhance the efficiency of semiconductor manufacturing processes and enable high-quality product production. Huvics plans to further develop these strengths to grow into a leading company driving innovation in the semiconductor industry.

    Huvics provides comprehensive services, including technical support, training, and consulting, for customers’ successful system implementation and utilization. Huvics engineers reside at customer sites to support system installation and initial operation, offering ongoing technical support and training to help customers fully understand and utilize the system. Additionally, Huvics contributes to improving customer productivity by analyzing production data to draw process improvement points and offering consulting for system optimization. Such comprehensive services enhance the value of Huvics’ laminator system.

    The most significant lesson from this case is that accurately identifying customer needs and providing tailored solutions is key to success. Huvics precisely identified Company A’s issues and proposed an optimized laminator system through an analysis of existing processes. Additionally, by customizing the system to meet Company A’s specific requirements, Huvics supported seamless integration with existing production lines. Huvics’ efforts played a crucial role in Company A’s successful implementation of the laminator system, exceeding expected results. Huvics will continue to prioritize customer needs, striving to help clients succeed through tailored solutions.

    In conclusion, the implementation of Huvics’ laminator system provided Company A with an opportunity for innovation in production methods and competitive strengthening, beyond just a simple equipment replacement. This result is a combination of Huvics’ customer-centric values and technological innovation, expected to bring successful changes to more customers in the future. Huvics will contribute to the development of the semiconductor industry through ongoing technological advancement and customer support, becoming a reliable partner for customer success.

    This success case vividly demonstrates the precision and process stability significance of the laminator system in semiconductor manufacturing processes. Huvics is making substantial contributions to clients’ productivity and quality assurance, built on advanced technology and close field support.

    Huvics is an advanced technology company that develops and manufactures automation equipment and production systems across the semiconductor, LED, Mobile, and Cosmetic industries.
    With top talent and continuous technological innovations, we support our clients in enhancing productivity and securing quality competitiveness.

    Huvics Co., Ltd. Contact Information

    Phone: 031-374-8285
    Email: sky@huvics.com

    Huvics Contact

  • Maximizing Production Efficiency: Introduction of Huvics Grinder Reduces Defect Rate

    Maximizing Production Efficiency: Introduction of Huvics Grinder Reduces Defect Rate

    Innovative Semiconductor Grinder System Reduces Defect Rate and Maximizes Production Efficiency: Success Story of Huvics

    According to data, up to 68% of consumers experience disappointment with their first product choice. In the semiconductor manufacturing industry, even a small defect can diminish the efficiency of the entire production line and lead to significant losses, making the optimal system setup critically important. Here, we introduce the case of Huvics, which overcame existing system limitations and enhanced production efficiency and quality simultaneously through technological improvements by introducing its grinder system.

    Constant Defect Occurrence: Dilemma of Operating Production Lines

    Semiconductor manufacturer Company A continuously strived to produce high-quality semiconductors but faced issues with defect rates due to uneven wafer thickness and surface contamination. The existing grinder system lacked precision, making it challenging to uniformly grind wafer surfaces, directly impacting product performance. Furthermore, residues left during the cleaning process were major causes of reduced product lifespan. The production team leader at Company A noted, “Even with skilled operators, maintaining consistent quality with the old system was challenging. Persistent defects made it difficult to meet production targets.”

    Additionally, the low level of automation on the production line resulted in significant deviations influenced by the skill level of workers, further affecting overall production efficiency. Frequent equipment failures and maintenance also troubled Company A. As downtime increased, production disruptions became more severe, leading to concerns about potential delivery delays and decreased customer satisfaction. Company A began actively considering the introduction of a new grinder system to resolve these issues.

    Huvics Proposes High-Precision Grinding and Optimized Process Solutions

    Huvics identified Company A’s issues and proposed a tailored solution based on high-precision grinding technology, process optimization, and high-performance cleaning technology. The Huvics PKG grinder, equipped with a precision stage and diamond wheel, enables micron-level precision machining. This helps maintain uniform wafer thickness and reduces the likelihood of defects. Additionally, it supports various package types such as FCBGA, WLCSP, QFN/DFN, Solar Cell, providing flexibility to Company A’s production line.

    Especially, Huvics built a Full Auto type grinder system considering Company A’s production environment and product characteristics to realize production line automation. This allowed for stable quality assurance without relying on operator skill levels. “Even the same wafer requires slightly different grinding conditions depending on the material and thickness, and the Huvics system automatically sets the optimal process conditions to accommodate these changes, which was very convenient.” as noted by a Company A production team member, indicating an increase in production efficiency through automated process control.

    Moreover, Huvics improved overall production process efficiency by providing a laminator system integrating processes like Lamination, Tape Mounting, and UV Curing. The One-Stop Lamination process from Expander to UV Curing contributed to Tact Time reduction and productivity improvement. Lastly, the cleaner system utilizing multi-step cleaning technologies such as Micro Bubble, Water Jet, Air Knife enhanced wafer surface contamination removal performance and increased product reliability.

    Achieving Notable Results with Reduced Defect Rates and Increased Production

    Following the introduction of the Huvics grinder system, Company A saw visible results. The most significant change was the reduction in defect rates. As issues with slight thickness irregularities and surface contamination present in the previous system were resolved, the overall defect rate noticeably decreased. The production team leader at Company A expressed satisfaction, stating “Three months after introducing Huvics, the defect rate reduced by nearly 40%. This led directly to reduced production costs and improved profitability.”

    Furthermore, production volume also increased. The automated process system sped up work and reduced downtime, significantly enhancing overall production efficiency. Using the increased production capacity, Company A could adhere to delivery schedules and improve customer satisfaction. The stability of the Huvics system also contributed to maintenance cost savings. With reduced production disruption from equipment failures, Company A could focus on core production activities.

    Company A’s management expressed positive impressions, not only of Huvics’ technology but also of their customer support services. Even after system implementation, Huvics provided training programs to A’s staff to assist in effective system utilization.

    Partnership for Quality Innovation and Sustainable Growth

    The case of Huvics’ grinder system introduction shows that securing quality and improving productivity can be achieved simultaneously in the semiconductor manufacturing industry. The integration of cutting-edge precision machining, process optimization, and high-performance cleaning technologies is highly indicative.

    The example of Huvics, which achieved customer satisfaction through customized technical proposals reflecting customer production environments and requirements and ongoing technical support, can be an important reference for other companies.

    Huvics will continue to contribute to developments in the semiconductor manufacturing industry through ongoing technological development and customer-focused services. Through close collaboration with customers, Huvics plans to support their success by enhancing process efficiency and providing even more innovative solutions. Huvics promises to be the optimal technological partner for not just equipment supply but also for the growth and development of its customers.

    Huvics’ professional engineers regularly inspect customers’ production lines, anticipating potential issues in advance for preventive action. Additionally, continuous maintenance and upgrade services are provided to maintain system performance consistency and ensure the stability of the production site.

    Enhancing Productivity and Reducing Labor Costs through Automation Systems

    Since the introduction of the Huvics grinder system, Company A has achieved not only labor cost savings through automation of production lines but also improvements in the work environment. Numerous processes previously handled manually by workers were automated, reducing work intensity and improving overall industrial safety levels.

    Workers were able to focus on more high-value-added tasks, which improved overall work efficiency.

    The case of Company A illustrates Huvics not merely as an equipment supplier but as a provider of technology-based solutions for customers’ business success. Huvics will continue to identify precise needs through ongoing collaboration with customers and present optimal technical models accordingly.

    Huvics will further establish its role as a trustworthy partner for realizing customers’ successful business achievements.

    Through this case, it was possible to confirm the contribution of precision machining and automation systems to productivity improvement and quality stability assurance in semiconductor manufacturing processes. Based on its advanced grinder system, Huvics provides practical assistance in improving process reliability and performance in the semiconductor industry.

    Huvics is a high-tech company developing and manufacturing automation equipment and production systems across Semiconductor, LED, Mobile, and Cosmetic industries.
    With top talent and continuous technological innovation, Huvics supports the improvement of customers’ productivity and quality competitiveness.

    Contact Huvics Co., Ltd.

    Phone: 031-374-8285
    Email: sky@huvics.com

    Contact Huvics